Mechanical master contactor

I’m re-posting one of my favorite ideas. Instead of a conventional electric master contactor, I’m using a mechanical one. This one in particular:

It mounts forward of the firewall, using some angled standoff brackets.

The plastic key gets discarded. I made a steel key, and also sacrificed a 1/4" u-joint from the tool collection. This key gets riveted to an aluminum torque tube.

This is the off position.

It’s a 90 degree turn to on.

In the cockpit, I’ve painted the handle red and labeled it. That little bracket screws onto the angle forward of the wing spar tunnel. It’s a loose fit.

Here is how it gets past the tank.

In the old thread, it was mentioned that the conventional master contactor weighs about 13 oz. When I weighed all the parts it was about 2 oz less.

As I write this, I’m approaching 4 years of flying (on 7/25) and we have 478.5 hours. I have a couple of spare battery disconnect switches but have never had to swap. It has a pretty easy life - we only turn it off when there is pretty much no electrical load.

Here is a link to the old thread:

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Battery “Cut off switch” “Master Contacter” these are are new terms to me.

I have always known this sort of devise as a battery “Isolator” or " Isolation switch " which seems to describe it’s action/function more precisely than the aforementioned. :smiling_face_with_horns:

I like this idea. What was the reason for making the switch from electrical to manual? No pun intended.

Rene’,

A conventional electric master contactor uses about an amp, or 5% of the AeroVee electrical generation capacity. The mechanical master uses none.

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Good point Bryan. 1 amp plus the weight savings and simplicity :+1:

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